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Kitting Services for Medical Devices

From at-home testing kits to PPE assembly, medical packaging is ever-changing. When it comes to the medical industry, safety and cleanliness around medical supplies is imperative; that’s where medical device kitting services from MDI come into play. We make it our business to know the industry and operate safely within its guidelines so that we can provide what’s needed to maximize ROI.


What Is Medical Device Kitting?

Medical device kitting is the process of assembling multiple medical devices into a single, organized kit that is sent to hospitals or doctor’s offices. This method streamlines the supply chain by reducing clutter and minimizing the risk of oversight or errors.

By packaging devices like surgical instruments, implants, catheters or diagnostic equipment in a clean and controlled environment, kitting helps lower overall costs, reduces labor efforts and decreases the possibility of contamination or recall.

The MDI Medical Device Kitting Service Difference

Kitting simplifies medical device distribution by consolidating multiple SKUs into one organized package, saving your company money and reducing overhead costs. Our streamlined process helps businesses in need meet supply and demand efficiently while maintaining consistent, reliable control. We handle packaging and labeling to ensure your products reach customers in perfect condition. With extensive experience, MDI manages the complexities of sterile environments and custom requirements, tailored to each brand’s unique needs.

MDI has certifications including ISO 9001, ISO 13485 and FDA — making us uniquely qualified to provide services like:

  • Private label kitting and assembly
  • Customized surgical drapes folding and cutting
  • Custom medical drapes packaging
  • Disposable healthcare products
  • Custom fluid kits
  • Medical product manufacturing
  • Packaging and assembly
  • Labeling and inventory
  • OEM services

The above are just a few of the services we offer. Our qualifications and certifications allow us to handle and package sensitive materials that require unique packaging environments.

Packaging Services

Our qualified team offers packing services for your medical devices to streamline the medical sales process. We always utilize the highest quality packaging materials to keep products safe throughout the entire process.

Using medical device kitting services saves time, keeping all the products in one central location and making the packaging process easier for workers. Rather than going to multiple places to get the products, using a central location allows the packaging to be done faster, and faster packing means your products are going out to consumers at a faster and cheaper rate.

Our team also utilizes white rooms for safer packaging. These are specially sanitized rooms for packaging medical devices. These rooms ensure that during the packaging process, everything stays sterile and is free from contamination before it’s sent off.

Labeling Your Products

Packaging multiple products can result in many SKUs and labels that can get confusing and time-consuming. Having errors when it comes to labels can lead to a ton of issues down the line. Our trusted team uses only professional workers trained to handle your packing with the utmost care.

We will label all your products, including private labeling, to successfully deliver the product to the consumer. Private labeling involves various products being labeled and shipped under one name.

This is great for medical kits that include many different devices that need to be sent and delivered together. Utilizing private labeling allows you to sell your kits at a higher price, giving you a better return on your investment.

Product Testing & Inspection

In addition to services like kitting for hospitals, we can also offer product testing and inspection to ensure the items you are using and delivering to your clients meet regulation standards.

We have the ability to provide visual and manual testing in a variety of fields with industry-standard equipment or equipment that has been customized for your unique business needs.

The results we receive can then be delivered for quality assurance, scientific, or technical parameters.

These testing and inspection services allow you to do more than just meet and exceed standards. We have the ability to check stock in a thorough and methodical manner and also allows you to thrive during busy times such as product recalls that affect your whole inventory.

Scaling Your Business

When it comes to a business overhead, things can get quite costly down the line. Finding a way to balance lower costs while maintaining productivity is key to a successful business. Our medical product kitting services can help you cut overhead costs and increase productivity.

We understand that a successful business will often experience higher sales and growth periods that can be difficult to keep up with, even if they only last for a few months. More sales mean more kitting, packaging, and shipping. When that happens, you can count on MDI to have your back — and your business — covered.

Frequently Asked Questions

1. What is medical device kitting, and how does it benefit my business?

Medical device kitting is the process of assembling multiple medical components into organized kits in clean or sterile environments. This approach streamlines supply chains, reduces human error, and ensures consistency. It also helps control costs by consolidating SKUs and maintaining compliance with standards such as ISO 13485.

2. How do custom kitting services support medical product manufacturing?

Custom kitting services are designed around your production needs. They can include private labeling, packaging of disposable items, and assembly of complex products such as surgical kits. Outsourcing these tasks helps manufacturers improve efficiency, maintain quality control, and focus internal resources on innovation.

3. What types of products can be included in medical kitting solutions?

Kitting solutions can include items such as surgical tools, tubing, catheters, diagnostic instruments, PPE, or test kits. Each kit is assembled, inspected, and packaged to ensure sterility, compliance, and reliability in healthcare environments.

4. Why choose MDI for medical device kitting services?

MDI provides ISO 13485–certified kitting in FDA-registered facilities. Our teams specialize in assembling and packaging medical products in controlled environments. We help customers scale operations during peak demand while reducing labor costs and maintaining product integrity.

5. How does medical device kitting reduce supply chain errors?

By combining multiple components into a single verified kit, kitting reduces labeling errors, eliminates missing parts, and ensures proper documentation. This also simplifies distribution to healthcare facilities and supports accurate inventory management.

6. What are the advantages of private label kitting?

Private label kitting allows you to sell fully branded, compliant kits under your company name. It strengthens your market presence, improves pricing flexibility, and supports product differentiation while maintaining regulatory compliance.

7. What geographic area does MDI service?

MDI primarily serves businesses across the Upper Midwest, especially Minnesota. Its central location in Minnesota’s Medical Alley positions it well to support companies that value regional partnerships for improved logistics, communication, and supply chain responsiveness. (Optional closing paragraph) However, MDI’s capabilities and regulatory certifications allow it to support national clients in the medical, retail, commercial, and food sectors that require scalable, compliant kitting, assembly, and packaging services.

8. How do kitting solutions support high-demand healthcare periods?

Kitting solutions provide scalable assembly and packaging capacity that helps healthcare suppliers meet sudden increases in demand. MDI’s flexible labor model and lean production methods maintain consistent quality without increasing internal headcount.

09. How can custom kitting services improve ROI for medical suppliers?

By optimizing packaging, assembly, and logistics, custom kitting reduces waste and labor costs. The result is faster turnaround, improved accuracy, and greater customer satisfaction, with an increased return on investment.

10. Are kitting services suitable for OEM medical product needs?

Yes. MDI provides OEM kitting and assembly services tailored to product specifications, labeling, and packaging requirements. These services are ideal for manufacturers seeking compliant, scalable fulfillment partners.

11. What makes MDI’s medical device kitting different from competitors?

MDI’s medical device kitting stands out through a combination of ISO 13485 and ISO 9001 certifications, FDA registration, and white room capabilities tailored for sterile and sensitive medical assembly. Unlike many competitors, MDI operates as a nonprofit social enterprise, meaning every kitting project directly supports inclusive employment for people with disabilities. With deep expertise in sub-assembly, labeling, and packaging, MDI focuses on precision, scalability, and compliance. Located in Minnesota’s Medical Alley, MDI offers responsive service, including 24-hour quoting, and maintains a 93% Net Promoter Score, reflecting strong client trust and satisfaction.

12. What role does product testing play in medical device kitting?

Every kit undergoes inspection and testing to confirm component accuracy, seal integrity, and compliance. This quality assurance process helps prevent recalls and ensures safety for end users.

Employee Testimonials

Jeremiah Specht

Jeremiah enjoys welding postal totes at the Cohasset facility.

Jeremiah Specht

“MDI has given me the chance to build my skills to make me a better employee. It’s important to teach new employees the rules so they can grow their skills, too.”

Edna Munoz

Edna Munoz

“I’ve noticed diverse teams perform better. The most successful teams we’ve had draw from varied backgrounds and life experiences."

Ed Nardone

Ed, a sorter on the recycling line.

Ed Nardone

“MDI supports me when I have a problem; there’s always someone to help me work through that problem.”